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Table of Contents
 
Summary
Introduction
Manufacturing Processes
Cold Emulsion Polymerization
Hot Emulsion Polymerization
Solution Polymerization
Oil-Extended Polymers
Carbon Black Masterbatches
Vulcanization
Supply and Demand by Region
United States
Producing Companies
Salient Statistics
Consumption
Tires and Tire Products
Passenger car tires
Truck and bus tires
Other tires
Tread rubber
Nontire Applications
Automotive
Mechanical goods (nonautomotive)
Other
Outlook
Price
Trade
Imports
Exports
Canada
Mexico
Producing Companies
Production
Consumption
Trade
Central and South America
Producing Companies
Salient Statistics
Western Europe
Producing Companies
Production
Consumption
Price
Trade
Central and Eastern Europe
Producing Companies
Production
Consumption
Trade
Africa
Middle East
Asia
China
Producing Companies
Salient Statistics
Japan
Producing Companies
Production
Consumption
Automotive tire and tube applications
Nontire and tube applications
Price
Trade
Republic of Korea
Producing Companies
Salient Statistics
Taiwan
Producing Companies
Salient Statistics
Thailand
Producing Companies
Salient Statistics
Other Asia
Oceania
   
  Styrene-Butadiene Elastomers (SBR)
   
  Emanuel V. Ormonde and Masahiro Yoneyama
  Published December 2007
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  Abstract
   
 

SBR is a vulcanizable elastomer made by the copolymerization of butadiene and styrene. It is the workhorse of the rubber industry, even though some of its properties do not match those of natural rubber. What it lacks in elongation, hot tear strength, hysteresis, resilience and tensile strength, it makes up for in better processability, slightly better heat aging and better abrasion resistance than natural rubber. Probably the most important factors in the commercial viability of SBR have been its domestic availability, low cost compared with those of all other synthetic elastomers, ability to accept high filler levels, relatively stable price compared with that of natural rubber and overall properties on a cost/performance basis. Principal applications are in tires and tire products, automotive parts and mechanical rubber goods.

Styrene-butadiene elastomers are the largest-volume synthetic rubber, accounting for about 46% of world consumption of synthetic rubber in 2006 according to the International Institute of Synthetic Rubber Producers. Historically, this percentage had been steadily declining (it was 57% in 1976) because of the following major reasons:

The increasing popularity of radial tires, which use less SBR and more natural rubber (NR) than other tire designs (e.g., bias-belted tires)

Faster growth of other synthetic rubbers as a substitute for SBR (e.g., EPDM, nitrile and polybutadiene rubbers), especially in nontire applications

As a result, world SBR production and consumption showed little or no growth in the 1980s and 1990s, but have shown steady growth since 2000 with consumption steadily increasing as a result of growing consumption in emerging regions (such as China, India, South America, Russia and Other Asia).

The following pie chart shows world consumption of SBR:

North America (United States and Canada) is the only region in the world that is expected to see a decrease in SBR consumption in the forecast period from 2006 through 2011. The decrease is due mainly to a decrease in tire production—closing/idling of tire plants and tire production moving offshore.

China is expected to drive much of the SBR demand and will be the fastest-growing market during the forecast period. Currently, China is adding and also studying new SBR production facilities in order to meet its current and future demand. A sharp increase in production and consumption of SBR in India is also expected in the near future.

 
Company Information
 

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