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Table of Contents
 
Summary
Introduction
Manufacturing Processes
synthetic Production
Direct Hydration of Ethylene
Indirect Hydration of Ethylene
By-Product of Acetic Acid Production
Fischer-Tropsch Conversion
Production by Fermentation
Fermentation of Corn
Dry Milling Process
Wet Milling Process
By-Products
Production Process Improvements/New Technologies
Fermentation of Sugarcane
Fermentation of Cellulose
Cellulosic Ethanol Challenges
Research and Development
Major Production Cost Components
Environmental Issues
Supply and Demand by Region
United States
Producing Companies
Production
Consumption
Motor Fuel
Environmental legislation
Renewable energy legislation
Future developments
Economic competitiveness with other fuels
Nonfuel Applications
Chemical raw materials
Solvent applications
Human consumption
Other
Price
Fuel Ethanol
Industrial Ethanol
Trade
Canada
Producing Companies
Production
Consumption
Trade
Mexico
Caribbean Basin
Brazil
Producing Companies
Production
Consumption
Price
Trade
Other South America
Argentina
Chile
Colombia
Ecuador
Paraguay
Peru
Venezuela
Western Europe
Producing Companies
Corporate Activities
Associations and Interest Groups
Suppliers of Equipment, Raw Materials and Processing Aids to the Ethanol Industry
Salient Statistics
Production
Synthetic
Fermentation
Consumption
Motor Fuel
Biofuel mandate
Tax incentives
Direct blending
ETBE (ethyl tertiary-butyl ether)
Solvent Applications
Producers
Consumption and growth
Beverage/Potable
Producers
Consumption and growth
Chemical Raw Materials
Acetic acid/vinegar
Ethyl acrylate
Ethylamines
Ethyl acetate
Acetaldehyde
Glycol ethers
Other
Price
Trade
Imports
Exports
Central and Eastern Europe
Producing Companies
Bosnia and Herzegovina
Bulgaria
Czech Republic
Hungary
Moldova
Poland
Romania
Russia
Slovakia
Ukraine
Salient Statistics
Price
Trade
Imports
Exports
Africa
Producing Companies
Salient Statistics
Kenya
Malawi
Mozambique
Nigeria
Senegal
South Africa
Sudan
Zambia
Zimbabwe
Price
Trade
Imports
Exports
Middle East
Producing Companies
Salient Statistics
Oman
Saudi Arabia
Price
Trade
Imports
Exports
Japan
Producing Companies
Production
Consumption
Price
Trade
China
India
Other Asia
Indonesia
Republic of Korea
Pakistan
Philippines
Singapore
Taiwan
Thailand
Vietnam
Oceania
   
  Ethanol
   
  Eric Linak and Yoshio Inoguchi and Hossein Janshekar
  Published February 2008
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  Abstract
   
 

Supplies of ethanol have increased tremendously in the last few years, mainly for use as a source of renewable fuel. Use in many countries is expected to continue to rise at a rapid rate. Ethanol is usually made by the fermentation of a carbohydrate (starch, sugar or cellulose) to the alcohol, followed by distillation and other processing to make it suitable for use as fuel, solvent, chemical feedstock or for alcoholic beverage consumption. Most ethanol (approximately 70% of global production) is derived from the fermentation of sugar crops, including sugarcane, sugar beets or molasses. Brazil and many tropical countries use sugarcane or molasses, while France, the largest producer in Europe, uses mainly sugar beets. The United States and eastern Canada use mainly corn kernels; in western Canada, wheat is the main feedstock. In China, corn, cassava and sweet potatoes are used. In France and Italy, ethanol is produced from the waste products of wine manufacture.

Considerable research is being focused on developing processes that can produce ethanol from low-cost, nonfood feedstocks. The industry is hoping to develop economical cellulosic ethanol, derived from the fermentation of cheap forms of biomass.

Any long-term forecast for global supply/demand for ethanol is speculative, as actual growth will depend on a number of economic and technical factors, as well as possible changes in legislative and regulatory policy. Governmental mandates may be changed and/or waivers granted. The United States set goals for long-term use of ethanol in 2005 and proceeded to revise them upwards in 2007. There is no assurance that regulations will always be enforced, as there has already been resistance to mandates in Japan, India, Thailand and other countries, which may force governments to change policies. Developments in technology will also influence ethanol demand; if processes can be developed that allow economical production of cellulosic ethanol, the market will grow strongly. The United States set goals for use of cellulosic ethanol and other "advanced" biofuels in 2007, but at the same time, has waivers in place to change the mandates if the technology cannot be developed economically and without harming the environment.

The following pie chart shows world consumption of ethanol:

Use of ethanol as a fuel now accounts for 80–90% of global consumption. The growing market is use in motor fuels, where ethanol serves to boost octane levels; increase combustion efficiency, as ethanol is an oxygenate that helps reduces carbon monoxide, volatile organic compounds, toxics and fine-particulate emission from automotive exhaust; extend supplies of gasoline; decrease emissions of greenhouse gases; and decrease dependency on imports of crude oil or gasoline if the country is not a producer of crude oil but a producer of ethanol.

Several new projects have been announced that will use ethanol as a feedstock for chemical production in Brazil, where the costs to produce ethanol are the lowest in the world. In 2007, Dow Chemical announced that it will build a 350 thousand metric ton-per-year polyethylene plant that uses ethylene derived from ethanol as feedstock. Braskem is evaluating a similar process and Solvay will use ethanol to make ethylene to make ethylene dichloride (EDC)/vinyl chloride (VCM) and finally polyvinyl chloride (PVC).

 
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