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Table of Contents
 
Summary
Introduction
Manufacturing Process
Environmental Issues
Supply and Demand by Region
United States
Producing Companies
Salient Statistics
Consumption
Isocyanates
Methylene diphenyl diisocyanate (MDI)
Toluene diisocyanate
Other isocyanates
Polycarbonates
Acid Chlorides
Other
Price
Trade
Canada
Mexico
Producing Companies
Consumption
Central and South America
Producing Companies
Salient Statistics
Consumption
Brazil
Western Europe
Producing Companies
Salient Statistics
Consumption
Trade
Central and Eastern Europe
Producing Companies
Salient Statistics
Consumption
Japan
Producing Companies
Salient Statistics
Consumption
Trade
China
Producing Companies
Salient Statistics
Consumption
Other Asia
Producing Companies
Salient Statistics
Consumption
Republic of Korea
Salient Statistics
Consumption
India
Singapore
Taiwan
Thailand
Other Regions
Producing Companies
Salient Statistics
Consumption
   
  Phosgene
   
  Henry Chinn
  Published November 2006
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  Abstract
   
 

The United States, Western Europe and Asia are currently the major producing and consuming regions for phosgene, primarily consumed captively to manufacture p,p'-methylene diphenyl diisocyanate (MDI), toluene diisocyanate (TDI) and polycarbonate resins.

In 2006, global production/demand was estimated at over 7 million metric tons. About 75–80% of global phosgene is consumed for isocyanates, 18% for polycarbonates and about 5% for other fine chemicals. Fine chemical applications are further broken down to 50% for intermediates, 25% for agrochemicals, 20% for pharmaceuticals and 5% for monomers and coloring agents.

The following pie chart shows world consumption of phosgene:

Very little active worldwide trade takes place for phosgene; most phosgene is consumed in the plant locations where it is produced. Small volumes of phosgene are transported by tanks to use in other locations.

Phosgene (carbonyl chloride), an extremely poisonous and reactive gas, was discovered in 1812 by John Davy, who obtained phosgene by the action of light on a mixture of chlorine and carbon monoxide. Phosgene was produced for use during World War I as a warfare agent because of its high degree of toxicity. Phosgene is currently used to produce isocyanates (intermediates for polyurethane resins and pesticides), polycarbonates, acid chlorides, chloroformates, chlorocarbamates and organic carbonates. Phosgene is not a very efficient intermediate; although yields are high, in most of its uses only about 30% of its weight ends up in the derivative.

 
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