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Table of Contents
 
Summary
Capacity
Consumption
Price
Industry Trends and Dynamics
Manufacturing Processes
Commercial Processes
Ethylbenzene Dehydrogenation
Propylene Oxide Coproduct
Other Processes
Styrene from Butadiene in the C4 Stream
Styrene from Toluene
Styrene Extraction from Pyrolysis Gasoline (STEX)
Commercial Processes for Producing Ethylbenzene and Styrene
Major Cost Components
Environmental Issues
Supply and Demand by Region
United States
Producing Companies
Styrene Capacity Utilization
Producer Integration
Salient Statistics
Production and Sales
Consumption
Polystyrene
ABS Resins
SAN Resins
Styrene-Butadiene Copolymer Latexes
Copolymers Containing More Than 40% Styrene
Copolymers Containing Less Than 40% Styrene
Unsaturated Polyester Resins
SBR Elastomers and SBR Latexes
Other
Price
Trade
Canada
Producing Companies
Production
Consumption
Trade
Mexico
Producing Companies
Production
Consumption
Trade
Central and South America
Producing Companies
Production
Consumption
Trade
Western Europe
Producing Companies
Production
Consumption
Price
Trade
Central and Eastern Europe
Producing Companies
Production
Consumption
Trade
Middle East
Producing Companies
Production
Consumption
Trade
Japan
Producing Companies
Salient Statistics
Production
Consumption
Price
Trade
China
Producing Companies
Salient Statistics
Consumption
Trade
Other Asia
Appendix - Specialty Aromatic Monomers
para-Methylstyrene and Vinyl Toluene
Styrene Specifications
   
  Styrene
   
  Sylvie Berthiaume and Koon Ling Ring
  Published December 2006
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  Abstract
   
 

With world styrene capacity increasing at an average annual rate of almost 4% during 2006–2011, the average operating rate for styrene could be around 85% in 2011. This rate could drop if production in China and the Middle East continues to grow. World styrene demand is projected to grow at an average annual rate of almost 4% during 2006–2011. The fastest growth in demand will be in China, the Middle East, Central and Eastern Europe, and Central and South America. Based on current capacity expansion announcements, the United States, Canada, Japan, Singapore and the Middle East will remain net exporters, while other Asian countries, Central and Eastern Europe, and Western Europe will continue to be net importers. By the end of 2008/beginning of 2009, an oversupply of styrene monomer in the global market could be seen, which should disappear by 2012. Growth in Asia, more specifically in China, which is still in a developing mode, will be key for styrene.

The following pie chart shows world consumption of styrene:

The major markets for styrene are polystyrene, acrylonitrile-butadiene-styrene (ABS)/styrene-acrylonitrile (SAN) resins, styrene-butadiene (S/B) copolymer latexes, unsaturated polyester resins, and S/B elastomers (SBR) and SBR latexes. In 2006, world styrene demand was still dominated by its main derivative—polystyrene (63%)—which has reached maturity in most developed countries.

Styrene is a global nondifferentiated commodity product; hence, the styrene market is very price-competitive. As styrene is produced from ethylbenzene, U.S. ethylbenzene capacity is fairly equal to styrene precursor requirements and there is no significant excess ethylbenzene capacity to satisfy the debottlenecking of styrene units. During the next five years, major capacity additions for styrene will occur mostly in Asia, the Middle East, and Central and South America. Capacity will increase at an average annual rate of 24% in the Middle East, 4.6% in China, almost 7% in Central and South America, and almost 8% in Taiwan during 2006–2011. Construction of a grassroots world-scale styrene plant and its raw material ethylbenzene plants is capital-intensive, requiring on the order of $200 million for a 500 thousand metric ton-per-year plant.

 
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