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Table of Contents
 
Summary
Introduction
Manufacturing Processes
Once-Through
Partial Recovery
Total Recycle
Conversion to Solids
Prilling
Granulation
Crystallization
Biuret Formation
Conditioning
Use as Liquids
Environmental Issues
Supply and Demand by Region
World
Salient Statistics
Capacity
Production
Consumption
Price
Trade
United States
Producing Companies
Salient Statistics
Consumption
Fertilizers
Controlled release fertilizers
Liquid urea
Urea-Formaldehyde Resins
Livestock Feeds
Melamine
Other
Price
Trade
Canada
Producing Companies
Salient Statistics
Price
Mexico
Producing Companies
Salient Statistics
Central and South America
Producing Companies
Salient Statistics
Production
Trade
Western Europe
Producing Companies
Salient Statistics
Production
Consumption
Fertilizers
Urea-Formaldehyde Resins
Melamine
Livestock Feeds
Other
Trade
Eastern Europe
Producing Companies
Salient Statistics
Production
Trade
Former USSR
Producing Companies
Salient Statistics
Production
Trade
Africa
Producing Companies
Salient Statistics
Production
Trade
Middle East
Producing Companies
Salient Statistics
Production
Trade
Southwest Asia
Producing Companies
Salient Statistics
Production
Trade
Socialist Asia
Producing Companies
Salient Statistics
Production
Trade
Southeast Asia
Producing Companies
Salient Statistics
Production
Trade
Japan
Producing Companies
Salient Statistics
Consumption
Price
Oceania
Producing Companies
Salient Statistics
Production
Trade
   
  Urea
   
  Donald Lauriente
  Published June 2007
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  Abstract
   
 

Synthesized from ammonia and carbon dioxide (CO2), urea is the only primary nitrogen product chemically classified as organic (because of its carbon content). Because urea is produced from ammonia and carbon dioxide, which is a by-product of ammonia production, all urea plants are located adjacent to or in proximity to an ammonia plant. Most world output is in solid form (prills or granular, or crystalline for specialized small-volume uses). In a number of  industrialized countries, a growing volume of liquid product is consumed in the production of nitrogen solution fertilizers, and in liquid cattle feeds. While fertilizer use dominates consumption of urea, important secondary markets are in use as a source of nonprotein nitrogen in cattle feeds, as a basic building block for urea-formaldehyde resin systems, and as a raw material for melamine and cyanurate synthesis.

The most significant aspect of the historical world supply/demand balance is the relatively steady growth in production (equal to apparent consumption), with only a minor pause in 2000 and 2001 when the Southeast Asian economy suffered a significant temporary slowdown.

Assuming reasonable weather, and no significant negative economic/political events, the market will probably begin to weaken in late 2007, as a downward cycle begins. Although urea prices have been high during the past two to three years, profit margins have not been satisfactory for producers in countries that have been hampered by high natural gas prices.

Although urea is consumed primarily as a fertilizer material, a significant industrial market for urea also exists in the industrialized countries. Industrial uses are estimated to account for around 10% of the world urea market. Because of its high nitrogen content (46%), urea is the most popular form of solid nitrogen fertilizer, particularly in the developing regions of the world, and is traded widely in the international market. Urea fertilizer consumption increased at an average annual rate of 3.5% between 1994 and 2006 while nitrogen fertilizer, in total, increased at a rate of only 1.9% per year. Thus, urea gained considerable market share at the expense of other nitrogen fertilizer materials.

The following pie chart shows world consumption of urea:

Apparent consumption is defined as production plus imports minus exports. World apparent consumption of urea increased by 61% between 1994 and 2006 and is forecast to increase by an additional 12% between 2006 and 2011 (an average annual growth rate of 2.3%). Most regions will post gains. The Asian regions stretching from the Middle East to Southeast Asia and including Japan accounted for 72% of world urea consumption in 2006.

 
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