Process Economics Program Report 59
Published: Dec-69
This report supplements the original Process Economics Program report on aliphatic surfactants issued in December 1969. Products evaluated in the original report were alpha olefin Sulfonates (AOS), sodium alkane Sulfonates (SAS, by sulfoxidation of n-paraffins), primary alcohol ethox-ylates and ethoxysulfates, and secondary alcohol ethoxylates and ethoxy-sulfates.
In addition to updating the technology and cost of these products, this report evaluates processes to produce SAS by addition of sodium bi-sulfite to alpha olefins, to produce alkyl sulfates by sulfation of primary alcohols, and to produce soap by neutralization of fatty acids. These aliphatic surfactants are considered to be candidates for the so-called "third generation" detergents, because they are biodegradable more completely and rapidly than linear alkylate Sulfonates (LAS) and may replace LAS in the future, depending on the degree of concern over detergent water pollution.
For any of the new surfactants to be successful in replacing LAS, its cost should be comparable to that of LAS. However, the capital cost and production cost of LAS are not readily available from the public literature, and therefore, to develop cost information as well as technical information to compare with those of aliphatic surfactants, a typical process to produce LAS starting from n-paraffins and benzene is also included in this report.
The technology and cost of producing the raw materials
for these surfactants have been discussed in Process Economics Program Report
s No. 12 and 12A on alpha olefin Sulfonates, No. 27 on linear higher alcohols,
No. 42 on fatty acids, and No. 45 on n-paraffins.
Other PEP Related Reports
The PEP report abstracts shown above are provided as a complete historical reference of related PEP reports. The production cost estimates are updated in the PEP Yearbook. Lists of all PEP reports and reviews are available here.
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