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Table of Contents
 
Abbreviations
Summary
United States
Western Europe
Japan
Overview of the Synthetic Membrane Separation Industry
United States
Structure of the Industry
Operating Characteristics
Research and development
Manufacturing
Marketing
Cost structure and profitability
Government Regulations
Trends and Opportunities
Critical Factors for Success
Western Europe
Structure of the Industry
Operating Characteristics
Research and development
Manufacturing
Raw material
Process
Production
Quality
Marketing
Cost Structure
Profitability
Government Regulations
Trends and Opportunities
Critical Factors for Success
Japan
Structure of the Industry
Operating Characteristics
Research and development
Manufacturing
Marketing
Cost structure
Profitability
Government Regulations
Trends and Opportunities
Critical Factors for Success
Product Types and Markets
United States
Products and Functions
Markets, Technologies and Producers
Microfiltration
Ultrafiltration
Reverse osmosis
Gas separation
Separation of oxygen and nitrogen from air
Carbon dioxide separation from methane
Hydrogen separation/ratio adjustment
Vapor separation
Other separations
Electrically driven membrane processes
Electrodialysis
Electrolysis
Niche ion exchange membrane applications
Pervaporation
Hemodialysis
Market Participants
Price
Future Trends and Strategic Issues
Microfiltration and ultrafiltration
Reverse osmosis
Gas separation
Electrically driven separations
Pervaporation
Hemodialysis
Western Europe
Summary
Products and Functions
Microfiltration
Ultrafiltration
Reverse osmosis and nanofiltration
Other technologies
Gas separation
Electrolysis
Electrodialysis/electrodeionization
Pervaporation
Dialysis
Markets, Technologies and Producers
Microfiltration
Markets
Producers
Ultrafiltration
Markets
Producers
Reverse osmosis and nanofiltration
Food, dairy and beverage industry
Pulp and paper industry
Electronics industry
Other industrial applications
Desalination applications
Producers
Other technologies
Gas separation
Electrolysis
Electrodialysis/electrodeionization
Pervaporation
Dialysis
Market Participants
Akzo Nobel Faser AG, Membrana, Wuppertal, Germany
APV Nordic Membrane Filtration (formerly APV Pasilac) AS, Silkeborg, Denmark
Berghof Filtrations-und Anlagetechnik GmbH & Co. KG, Eningen, Germany
Celgard GmbH (formerly Hoechst AG, GFP-Membranen), Wiesbaden, Germany
Christ AG, Aesch, Switzerland
Danish Separation Systems (DSS) A/S (formerly Dow Danmark Separation Systems (DDSS))
De Nora Permelec SpA, Milan, Italy
EIVS SA, Bagneaux, France
Fresenius Medical Care AG, St. Wendel, Germany
Gambro AB, Lund, Sweden
Hospal S.A., Meyzieux, France
Kalsep Ltd., Berks, United Kingdom
Krebs & Co. AG, Zuerich, Switzerland
Krupp Uhde GmbH (formerly Uhde GmbH), Dortmund, Germany
Lurgi AG, Frankfurt, Germany
Microdyn Modulbau GmbH & Co. KG, Wuppertal, Germany
Millipore S.A, Molsheim, France
Orelis SA, Miribel, France (formerly Tech-Sep)
Pall Europe Ltd., Portsmouth, United Kingdom
PCI Membranes Ltd., Whitchurch, United Kingdom
Praxair, Belgium and Germany
Rochem Separation Systems (Pall Rochem Ro-Wassertechnik), Hamburg, Germany
Sartorius AG, Goettingen, Germany
Schleicher & Schuell GmbH, Dassel, Germany
Sorin Biomedica SpA, Saluggia, Italy
Sterling SIHI Anlagentechnik, Itzehoe, Germany
Stork Friesland BV, Gorredijk, Netherlands
Sulzer Chemtech (formerly Deutsche Carbone Ag, Business Unit GFT), Homburg, Germany
Tetra Pak Filtration Systems AB, Tumba, Sweden
USF Memcor Ltd., Derbyshire, United Kingdom
USF Seitz-Filter-Werke GmbH & Co., Bad Kreuznach, Germany
Price
Future Trends and Strategic Issues
Japan
Summary
Products and Functions
Markets, Technologies and Producers
Microfiltration
Ultrafiltration
Reverse osmosis
Gas separation
Electrolysis
Electrodialysis
Pervaporation
Dialysis and artificial lungs
Market Participants
Asahi Chemical Industry Co., Ltd.
Asahi Glass Company, Ltd.
Kuraray Co., Ltd.
Mitsubishi Chemical Corporation
Mitsubishi Rayon Co., Ltd.
Nihon Millipore Co., Ltd.
Nihon Pall Co., Ltd.
Nitto Denko Corporation (formerly Nitto Electric Industrial Co., Ltd.)
Sumitomo Bakelite Co., Ltd.
Teijin Ltd.
Toray Industries, Inc.
Toyobo Company, Ltd.
Other companies
Price
Future Trends and Strategic Issues
Technology development targets
New entry opportunities
Other Regions
Republic of Korea
Market
Suppliers
Taiwan
Market
Suppliers
   
  Separation Membranes
   
  Tadahisa Sasano and Barbara Heydorn and Hossein Janshekar
  Published December 1998
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  Abstract
   
 

Membrane separation is one of the most advanced separation processes; it is available for many applications ranging from the medical field to large-scale industrial uses. For example, hemodialysis membranes are used for artificial kidneys, and ion exchange membranes are used for pollution-free chlor-alkali processes that are replacing the mercury cell process. Most advanced integrated circuits are produced with ultrapure water, requiring reverse osmosis and ultrafiltration membrane separation. In Middle Eastern countries, desalination of seawater and brackish water supports everyday life and industry. Thus, separation membranes are becoming essential, and membrane separation technologies have been developed rather rapidly as a result.

Eight key membrane separation processes have been chosen for the primary focus of this report - microfiltration, ultrafiltration, reverse osmosis, gas separation, electrolysis, electrodialysis, pervaporation and dialysis.

Consumption of membrane modules in the United States, Western Europe and Japan totaled $2.5 billion in 1997.

Western Europe and Japan are the largest producers of artificial kidneys. The Republic of Korea and Taiwan are going to have substantial markets for this application. The United States is a major producer of microfiltration, reverse osmosis and gas separation membranes. The United States and Japan are major producers of electrolysis membranes for chlor-alkali production. Japan has a large market for ultrapure water for integrated circuits (using reverse osmosis, ultrafiltration and microfiltration membranes). The Republic of Korea and Taiwan will also have a large market for ultrapure water applications. The United States and Western Europe have major markets for food applications (for both microfiltration and ultrafiltration membranes).

Gas separation and pervaporation are emerging areas. The hemodialysis (artificial kidney) market is growing steadily in terms of numbers; however, prices continue to decline, and the market size in U.S. dollars will grow very slowly. As a whole, the total market will continue to grow at about 4-5% per year, depending on the region, except in the Republic of Korea and Taiwan, where the growth rate will be much higher.

The production of membrane separation systems is not intrinsically toxic or dangerous. In general, environmental regulation is expected to increase rather than decrease the markets for membrane separation technologies. For example, modifications to U.S. water and air quality rules have increased the number of contaminants that must be monitored at increasingly low levels of concentration. In addition, there are increased incentives to recycle more water in order to avoid discharging it. This has provided membrane system manufacturers with the opportunity to develop technologies and products targeted to this area.

Membrane separation technologies have become increasingly important tools in highly regulated areas such as the pharmaceutical, biopharmaceutical, and food and beverage industries, as well as in environmental waste monitoring and recycling. As a result, many products are subject to strict government and industry standard specifications.

The major Western European markets for synthetic membranes and modules are dialysis (which accounts for 44% of total 1997 consumption) and microfiltration (31%), followed by ultrafiltration (12%) and reverse osmosis (7%).

Environmental regulation will have a significant impact on the Western European separation membrane module market during 1997-2002. For example, if quality regulation of municipal potable water becomes stringent, the microfiltration and ultrafiltration module markets will grow to a great extent. If quality regulations on industrial wastewater become stringent, the ultrafiltration module market (and possibly the deionization membrane market) will grow to a great extent also.

Artificial kidney applications (including exports) have 47% of the total Japanese market.

 
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