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Table of Contents
 
Nanotechnology - An Overview
Introduction
Summary
Publicly Funded Research and Development Programs
North America
Europe
Germany
United Kingdom
France
Sweden
Switzerland
Asia
Japan
Other Asia (China, the Republic of Korea and Taiwan)
Markets for Nanotechnologies
Nanoelectronics
Nanobiotechnology
Products and functions
Market Participants
Applications and markets
Trends issues and success factors
Nanoceramics
Manufacturing Technologies
Nanoparticles/Nanocrystals
Nanostructured Materials
Flame Hydrolysis
Synthesis of (Silica) Sols
Sol-Gel Processing
Other Nanoparticle Synthesis Methods
Plasma
Ultrathin Functional Layers - Deposition Techniques (CVD/PVD/ALD)
Lithography
Extreme UV
Electron beam
Electron Beam Lithography
X-ray
Dip Pen Nanolithography
Etching
Laser
Plasma
Nanoscale Chemicals and Materials
Metals
Copper
Products and functions
Market participants
Applications, markets and pricing
Gold
Products and functions
Market participants
Applications, markets and pricing
Iron
Products and functions
Market participants
Applications, markets and pricing
Nickel
Products and functions
Market participants
Applications, markets and pricing
Silver
Products and functions
Market participants
Applications, markets and pricing
Iron-Platinum Alloys
Products and functions
Market participants
Applications, markets and pricing
Aluminum
Products and functions
Market participants
Applications, markets and pricing
Oxides
Silica
Precipitated Silica
Silica Gels
Colloidal Silica/Silica Sol
Products and functions
Major participants
Applications, markets and pricing
Paper industry
CMP slurries
Coatings, paints, inks and adhesives
Ceramic applications - investment casting and refractory binder
Food industry
Photography
Catalysis
Other
Trends
Oxides Produced with Sol-Gel Processing
Processing steps
Participants
Applications
Hybrids
Trends
Fumed Oxides
Products and functions
Market participants
Applications, markets and pricing
Silica
Aluminum oxide
Titanium dioxide
Zirconium dioxide
Trends
Chemical mechanical planarization - CMP slurries
Products and functions
Market participants
Markets and pricing
Trends
Alumina
Products and functions
Market participants
Applications, markets and pricing
Zirconia
Products and functions
Market participants
Applications, markets and pricing
Titanium Dioxide
Products and functions
Market participants
Applications, markets and prices
Trends, issues and success factors
Pearl Effect Pigments
Products and functions
Market participants
Applications, markets and pricing
Zinc Oxide
Products and functions
Market participants
Applications, markets and prices
Trends, issues and success factors
Iron Oxide
Products and functions
Market participants
Applications, markets and prices
Trends, issues and success factors
Titanates
Products and Functions
Market Participants
Applications, Markets and Pricing
Nitrides
Aluminum Nitride
Products and functions
Market Participants
Applications, markets and pricing
Nanoclays
Introduction
Products and Functions
Layered silicates
Intercalation and exfoliation
Intercalation of montmorillonite
Exfoliation
In situ polymerization
Direct intercalation of the polymer via melt blending
Intercalation of the polymer from a solution
Sol-gel technology
Polymer nanocomposites
Nanocomposite production
Nylon/clay nanocomposites
Comparison of cost for conventional reinforced nylon 6 and nanocomposites
Polypropylene/clay nanocomposites
Market Participants
Nanoclays
Nanocor Industries
Southern Clay Products
Nanocomposites
Basell
Bayer AG
Dow Chemical
Eastman Chemical
Exatec
General Electric
Honeywell
RTP
Ube Industries
Unitika Ltd.
Yantai Haili Industry & Commerce of China
Other
Applications and Markets
Packaging industry - barrier layers
Automotive industry
Electrical and electronics industry
Trends and Impacts
Carbon Compounds
Carbon Blacks
Carbon Nanomaterials
Products and functions
Market participants
Applications, markets and pricing
Bulk uses
In situ component use of carbon nanomaterials
Trends, issues and success factors
Organics
Dendrimers and Related Materials
Products and functions
Market participants
Applications, markets and pricing
Trends, issues and success factors
Polyhedral Oligomeric Silsesquisilanes (POSS)
Products and functions
Market participants
Applications, markets and pricing
Trends, issues and success factors
New Materials and Applications
Trends/Critical Factors for Success
Outlook - Impact on Specialty Chemicals and Society
Research and Business Activities of Selected Companies
Company Profiles - North America
Altair Nanotechnologies, Inc.
Cabot Corporation
Carbon Nanotechnologies, Inc.
C-Sixty
DuPont
Hyperion Catalysis
Luna nanoMaterials
Nanophase Technologies
Company Profiles - Europe
BASF Aktiengesellschaft
Bayer/H. C. Starck
Degussa
Merck KGaA
Nanogate
Nanoledge
Nanosolutions
NTera
Oxonica
QinetiQ
Sachtleben GmbH
SusTech/Henkel
Company Profiles - Asia
Asahi Kasei Corporation
Inovex Co., Ltd.
NanoCarrier Co., Ltd.
Showa Denko K.K.
Sumitomo Osaka Cement Co., Ltd.
   
  Nanotechnology
   
  Uwe Fink and Bob Davenport and Susan L. Bell and Yosuke Ishikawa
 
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  Abstract
   
 

Nanotechnology arises from the exploitation of the novel and improved physical, chemical, mechanical, and biological properties, phenomena, and processes of systems that are intermediate in size between isolated atoms/molecules and bulk materials, where phenomena length and time scales become comparable to those of the structure. It implies the ability to generate and utilize structures, components, and devices with a size range from about 0.1 nm (atomic and molecular scale) to about 100 nm (or larger in some situations) by control at atomic, molecular, and macromolecular levels. Novel properties occur compared with bulk behavior because of the small structure size and short time scale of various processes.

Nanoscience as an enabling technology is opening up an increasing number of applications in a wide range of industries. The interest in nanotechnology has been fueled in large part by visions of molecule-sized machines, nanoscale computers, nanoscale electronics, nanoscale manufacturing with self-assembly capabilities (i.e., bottom-up manufacturing) and nano-based medical cures. The push in nanotechnology research is occurring worldwide, with a large number of corporations, new start-up companies and research institutions studying basic science and potential applications.

A number of chemical products are being touted as nanoscale chemicals with properties not generally claimed for the same chemical when the particle size is greater than 100 nm. In actuality, nanoscale chemical materials is not a new concept. Typical particles of carbon black, a chemical product that has long been a major chemical commodity, usually exist as nanosized particles. What generally separates the “new” nanoscale material from the “conventional” is control not only over the size of the particle, but the distribution of sizes, crystal structure and other properties that do indeed make them new materials with unique properties. Some of the new materials are indeed specific molecules, generally of rather high molecular weights, such as buckyballs, which are carbon cages of 60 carbon atom (or different numbers of carbons for variations).

In 2001, world consumption of nanoscale chemicals totaled about 580 thousand metric tons, including some materials that have been commercial for decades. The value of these materials was over $3 billion.

Since many of the new products are at embryonic stages of growth, growth rates will vary widely depending on material. Conventional nanomaterials should also benefit, since application of nanotechnology to improve surface characteristics or to exercise better control over size distribution may add incremental growth to some markets. Nonetheless, growth of the embryonic markets (e.g., nanotubes) will likely be more rapid than that of established products (e.g., fumed silicas).

Worldwide, governments spent approximately $2.7 billion in 2002 on nanotechnology R&D. According to industry sources, this amount is probably matched by corporate R&D funding in basic and applied R&D. Although there are major R&D programs worldwide, it is notable that China is expending significant resources to assure that it will have a major position in this new, evolving field.

The companies that are participating in nanotechnology R&D cover the range from established, global chemical companies, to a host of start-up companies. The pattern is not the same in all regions, however. In the United States, there are over a hundred small entrepreneurial start-ups, often affiliated with universities and started by graduate students or faculty. This includes nanomaterials and products/technologies not covered in detail by this report. Many established companies are undertaking a number of projects to explore ways of expanding their product lines and technologies. Companies involved with “traditional” nanomaterials are also monitoring developments, but much of their efforts are directed toward improvement and expansion of their current technologies and products. Many specialty chemical companies in Europe—mostly in Germany—are very active in nanotechnology research, either with their own programs, or in cooperation with university spin-offs and through participation in venture capital funds. As in the United States, many start-up companies have formed based on previous or ongoing research work at universities. In Japan, much of the effort is being led by major chemical companies rather than small R&D start-ups.

In the United States, nanotechnology is a very busy area of research. Although there is a healthy amount of skepticism among scientists and business leaders—especially with the recent boom and bust “technology” cycles freshly in mind—it is safe to say that a majority of large companies in many industries are closely monitoring this field.

Industries with the greatest focus include pharmaceuticals, biotechnology and health care; computing, communications and electronic equipment; composite materials and plastic com-pounding; energy generation and storage; and chemical and ceramic materials. At many companies in these industries, it is not uncommon to find a director or coordinator of nanotechnology within the R&D department.

The U.S. government also is very interested in nanotechnology. This stems from efforts to maintain technological superiority in an important evolving field, as well as military recognition that some applications of nanotechnology could have significant implications for national security. Many research centers have been set up at leading universities, but the government itself is also performing research. Some states have established funding to entice new industries to locate there and it has become a favored field for research funding for some members of Congress.

The National Science Foundation has listed seven research and education themes for research in nanotechnology. These are:

  • Biosystems at the nanoscale

  • Nanoscale structures, novel phenomena and quantum control

  • Nanoscale devices and system architecture

  • Manufacturing processes at the nanoscale

  • Societal and educational implications of scientific and technological advances on the nanoscale

In Europe there are EU-wide and national programs, collaborative European networks, venture capital companies and large corporations that fund nanotechnology research in Europe. In the 1990s, multinational European programs were formed.

For years, research funded by the European Union has played a key role in building European scientific and industrial leadership in nanotechnologies. The Fifth European Community Framework Programme, in effect during 1998–2002, covered research, technological development and demonstration activities within seven thematic programs. Three of these programs—quality of life and management of living resources, user-friendly information society, and competitive and sustainable growth—include nanotechnology-related projects. The growth program alone included more than forty nanotechnology-based projects, many of which have a direct impact on sustainable development. Topics were related to reduced consumption of energy and materials, and to new process developments for waste reduction, effluent elimination and recyclability. It is estimated that nanotechnology was funded with approximately $45 million during 1998–2002. The Sixth Framework Programme will commit 700 million euros to research and is in effect during 2003–2006.

In Japan, the Bureau of Science and Technology Policy was established by the former Prime Minister, Mr. Mori, in 2001 as one of the components of the Cabinet Office. The Council for Science and Technology Policy (CSTP) made recommendations for the second Science and Technology Basic Plan for 2001–2005. The Basic Plan selected four major areas of R&D to be primarily funded:

  • Life sciences

  • Information and communication technologies

  • Environmental sciences

  • Nanotechnology and materials

The assumption is that the innovations in nanotechnology and materials will have a significant impact on the technological innovations and applications in the other three areas. Additionally, research will be directed toward new energy sources, manufacturing technologies, infrastructure and new frontier science. The Basic Plan is being implemented by the collaboration of two ministries, the Ministry of Education, Culture, Sports, Science and Technology (MEXT) and the Ministry of Economy, Trade and Industry (METI).

The projects listed are classified in five categories:

  • Flagship-Type Projects. The projects focus on areas of technology that will have practical applications and an economic impact within five to ten years.

  • Basic Research Projects. The projects focus on the development of a basic understanding of nanotechnology and the development of nanoscale particles and nanostructured materials, based on extensive in-depth research in physics, chemistry, and biology, and the development of new theories and methods of modeling, simulation and analysis. This research is largely in support of the develop-ment projects.

  • Challenge-Type Projects. The goal is to create fundamental and revolutionary technologies to support industry in the next ten to twenty years.

  • Seed Projects. Support of unique ideas generated by individual researchers that will lead to topics for application/basic research for the next few decades.

  • Common Fundamental Technologies. Research topics include nanoanalysis, nano-fabrica-tion, and nanosimulations. These are tools that will be used to provide continuing development of new processes and products.

The government is undertaking several reorganizations to facilitate these R&D objectives. In 2001, the National Institute of Advanced Industrial Science and Technology (AIST) became an independent administrative organization and is no longer one of the subsidiaries of the Ministry of Economy, Trade and Industry (METI). In 2004, the national universities as administrative organizations will become independent from the Ministry of Education, Culture, Sports, Science and Technology (MEXT).

China, the Republic of Korea and Taiwan have all made nanotechnology a major focus of research. As a result, there are significant plans for spending and a number of government initiatives have been undertaken to support nanotechnology. Government agencies are not only supporting research through funding, but are facilitating cooperative efforts between government and industry both domestic and foreign.

In China, the Ministry of Science and Technology supports nanotechnology-related R&D, including basic research, coordinates technology innovation and commercialization and mentors integrated and multidisciplinary research. Currently, fifty universities, twenty research institutes within the Chinese Academy of Science (CAS), and approximately 300 enterprises are active in nanotechnology-related projects. Tsinghua University, Beijing University, Fudan University, Nanjing University, East China University of Science and Technology, and Shanghai Transportation University are among the major nanotechnology research centers.

China’s R&D focus has been mainly on nanoparticles, including carbon nanotubes, nano-oxides, and nanometals, and the development of industrial-scale production of these nanoparticles. Development of nanodevices, including quantum dots and nanowires, is another important target. Examples of typical research topics include photocatalytic nanomaterials for the treatment of contaminated water, superamphipholic materials, and nanostructured plastics (e.g., block copolymers).

In the Republic of Korea, the government first emphasized its science and technology policy focusing on life sciences, particularly biotechnology, to enhance international competitiveness in 1997. In September 1999, the Republic of Korea launched a long-term strategic initiative called Vision 2025. It includes three time frames spanning a 25-year period.

  • By 2005, place the Korean scientific and technological capabilities at competitive levels with those of the world’s leading countries.

  • By 2015, stand out as a major R&D promoting country in the Asia Pacific region, actively engaging in scientific studies and creating a new atmosphere for the promotion of R&D.

  • By 2025, secure scientific and technological competitiveness in selected areas comparative to those of the G-7 countries (United States, Canada, Japan, France, Germany, Italy, United Kingdom).

Vision 2025 has four major features:

  • Shifting innovation from government-led to private sector–led systems

  • Improving the effectiveness of national R&D investment

  • Developing R&D systems from a domestic to an international network

  • Meeting the challenges of information technology, biotechnology and nanotechnology

In Taiwan, the Industrial Technology Research Institute (ITRI) represents Taiwan’s science and technology research activities. In January 2002, Taiwan launched a six-year plan to promote nanotechnology development with public funding of about $670 million. About half will be administered by ITRI. Two objectives of ITRI’s nanotechnology program are: (1) to establish Taiwan as one of the world’s front-runners in the industrialization of nanotechnology and (2) to build and sustain core ITRI competencies that would ensure the program’s strategic relevance long-term.

SRI Consulting’s Nanoscale Chemicals and Materials report focuses on technology, products, markets and applications of nanoscale chemicals and materials, while only briefly discussing nanoelectronics and nanobiotechnology. Definitions of nanosized chemicals vary considerably throughout the industry. We have chosen to include in this report

  • nanoscale metals

  • silica sols and fumed silicas

  • metal oxides produced by gas-phase and wet chemical processes

  • pearl effect pigments

  • nanoclays

  • carbon compounds (e.g., fullerenes, nanotubes and carbon fibers)

  • organics such as dendrimers, hyperbranched polymers and POSS (polyhedral oligomeric silsesquioxanes)

A list of likely applications to be developed over the next ten years (including some already in use) includes nanocomposites in new applications, controlled release in crop protection, easier-to-clean/self-cleaning surfaces using the Lotus-Effect, alternative computing technologies, nonporous systems fuel cells, solar energy devices, nanobiotech instrumentation and materials, prosthetics, pharmaceuticals, personal care items and diagnostics.

Skeptics about the technology and its products abound. But controlling materials at an ever-smaller dimension is simply a continuation of a trend that occurred when Leeuwenhoek and Hooke developed microscopy during the 17th and 18th centuries, and during the next century, when Pasteur with the aid of a microscope separated asymmetric crystals of tartrates and isolated optical isomers. Definitions of what nanomaterials are and are not will be problematic for some time; however, the cumulative effect of these materials and technologies on the chemical and materials industries will be significant, especially for certain markets and materials.

Although many resources are being expended toward entirely new classes of materials, manufacturers of other chemicals and materials will learn how to improve the performance of their current products. Indeed there will likely be a spectrum of products where different sizes—and other attributes—bring a range of performance characteristics. In this sense, a large portion of the chemical industry will benefit from the discoveries that will be made.

In the nano range, it is not only the chemical composition but also the size, shape and surface characteristics of the particles that determine their properties. They are small enough not to scatter light, they can show quantum effects, and their large surface area provides totally new applications. Optical, electric and magnetic properties, as well as hardness, toughness or melting points of nanomaterials can differ substantially from the properties of macroscopic powders. The spectrum of new applications for nanosized chemicals and materials is broad, ranging from ultraprecise polishing of surfaces and scratch-proof, transparent coatings to communications electronics and innovative tires in the automobile industry. Nanomaterials and ultrathin functional coatings of nanoparticles will determine the utility of many products in the future, such as superhard materials, superfast computers, dirt-repellent surfaces, new cancer treatments, scratch-proof coatings, environmentally friendly fuel cells and highly effective catalysts. Also, new tools and processes to prepare and characterize nanoscale chemicals and materials are being developed globally. Thus, nanotechnology, with its high potential for innovation, is becoming one of the key technologies for the 21st century.

The future growth of nanotechnology and nanomaterials is a subject of hot debate. The economic effect has been characterized as in the trillions [sic] by some observers, but this includes all aspects of nanotechnology and presumes the development of some highly speculative products. Nanoscale chemicals and materials will grow at rates above the general chemical industry. Growth rates for the new materials will likely be high, but from a relatively small base.

Growth rates for “conventional” nanomaterials should also show good growth, but the high base precludes the double-digit growth forecast for some of the newer materials. Of equal importance is the effect of chemical consumption due to secular shifts in chemical consuming industries that are likely to be affected by nanotechnology. An example of this effect is electronic chemicals, where a major shift from the traditional silicon base computer chip to something different may occur in the not too distant future.

 

 

 
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